Real-World Case Studies and Customer Success Stories with Anylogic Simulation Software

AnyLogic helped Terminal San Giorgio in Genoa, Italy, plan a safer and more efficient container yard. Engineers built a digital... twin of the terminal using real tracking data and AI optimization. The system simulated over 20,000 moving objects and tested emergency evacuation scenarios. AI-driven truck allocation improved terminal throughput by 20%. The digital twin enabled safe testing of layout changes before real-world implementation.
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AnyLogic simulation software helped Montreal International Airport plan for a 32% rise in passenger traffic. The airport used simulation to... find the best early bag storage system. The goal was to match baggage handling with growing demand. The project aimed to optimize airport processes and support future expansion. Results guided infrastructure decisions for better capacity.
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AnyLogic helped the Port of Le Havre compare traditional and autonomous railcar operations for a new multimodal terminal. The simulation models... measured costs, container dwell time, and service quality. Results showed autonomous railcars were cheaper and more efficient. The port used these findings to prove project feasibility to investors. The models supported planning for rail logistics and terminal construction.
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AnyLogic simulation models helped Sheremetyevo Airport test new terminal and road layouts before construction. The models analyzed passenger flows and... vehicle traffic to find bottlenecks and optimize checkpoint and walkway locations. The airport confirmed its designs could handle future demand and approved equipment purchases with confidence. Road traffic simulations identified the best layout for the terminal square and parking. The project supported plans to increase capacity to 52 million passengers by 2024.
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AnyLogic simulation software helped BNSF expand its intermodal container terminal capacity. BNSF used simulation and planning tools to improve rail... logistics and optimize facility operations. The solution focused on increasing throughput and efficiency at the terminal. This case highlights the value of simulation in transportation and logistics planning.
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AnyLogic simulation software helped Port of Long Beach Pier B Rail Support improve transportation optimization. The port used simulation to... address rail logistics and terminal challenges. The solution focused on streamlining operations and supporting better decision making. This case highlights the use of simulation tools for complex transportation and logistics needs.
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AnyLogic simulation software helped Montreal International Airport create a smart baggage handling system. The airport needed to improve baggage flow... and reduce delays. Using simulation, they tested different scenarios and optimized the process. The solution improved efficiency in baggage handling operations. This case highlights the use of simulation in airport process optimization.
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AnyLogic simulation software helped a major US airline decide not to charge extra fees. The airline used simulation modeling to... analyze the impact of additional charges on customer behavior and revenue. The results showed that extra fees would not bring enough benefit. The airline chose to keep its pricing simple. This improved customer satisfaction and loyalty.
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AnyLogic and acp-IT InFrame Synapse Simulation Suite helped Fraport AG manage passenger flow at Frankfurt Airport. The airport needed to... handle over 140,000 passengers daily and 80 aircraft movements per hour. The simulation model improved terminal management and reduced waiting times. The system runs nearly 300 simulations daily, generating about 15 GB of data. In August 2011, the airport managed a record 5.5 million passengers without issues.
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AnyLogic simulation software helped solve a challenge related to crossing the English Channel. The project focused on passenger terminals and... transportation processes. The solution used simulation modeling to improve operations. The case highlights the use of simulation in the transportation industry. No specific metrics or customer names are provided.
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AnyLogic simulation software helped Fraport AG manage rising passenger numbers at Frankfurt Airport. The airport used a high-performance passenger flow... simulation model to optimize terminal operations. This model enabled the airport to process 5.5 million passengers in one month without issues. Real-time insights and dynamic terminal management improved crowd control and reduced wait times. The solution supports ongoing capacity planning and customer satisfaction.
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Siemens used AnyLogic to build a digital twin for its gas turbine fleet. The old Excel tools could not handle... large data or show bottlenecks. The new ATOM model lets Siemens test scenarios, forecast KPIs, and see all operations. It helps find problems in production and logistics. Managers and analysts use it to make better decisions. The model is ready for cloud use and future upgrades.
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AnyLogic helped Siemens create a digital twin for their gas turbine fleet operations. The solution focused on supply chain and... business process optimization. Siemens used simulation software to improve operational efficiency. The digital twin enabled better decision-making for gas turbine management. This case highlights the use of simulation technology in large-scale manufacturing.
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AnyLogic simulation software helped a steel plant increase unit throughput. The plant used simulation to optimize manufacturing processes. The solution... focused on manufacturing optimization and capacity planning. The result was improved throughput in the steel plant. The case highlights the use of simulation in the manufacturing industry.
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AnyLogic helped Siemens create a digital twin for their gas turbine fleet operations. The solution used simulation software to model... and optimize business processes and supply chains. Siemens improved operational efficiency by using the digital twin technology. The project focused on asset management and manufacturing optimization. The case highlights the use of simulation for better decision making in large-scale industrial operations.
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AnyLogic simulation software helped a steel plant increase unit throughput. The plant used simulation to optimize manufacturing processes. The solution... focused on improving efficiency in the metals industry. Results included higher throughput and better process planning. The case highlights the value of simulation in manufacturing optimization.
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AnyLogic simulation software helped General Dynamics NASSCO cut analysis labor costs by 75%. The shipyard used AnyLogic to build a... detailed simulation model for capacity analysis. This replaced spreadsheets and improved accuracy. The new system finds bottlenecks, optimizes labor, and helps plan capital investments. NASSCO can now save millions by using these insights in shipbuilding operations.
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AnyLogic helped Cementos Argos improve cement supply scheduling. Argos used simulation modeling to extend planning visibility from 15 to 35... days. The model enabled 99% vessel capacity utilization and 84% supply plan fulfillment. Monthly updates replaced weekly planning, saving engineers time. Simulation also reduced labor costs and improved product availability.
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AnyLogic simulation software helped analyze management strategies for aircraft production ramp-up. The case focuses on manufacturing optimization and capacity planning.... The solution used simulation to improve business processes. The study highlights the value of simulation in manufacturing. No specific metrics or customer names are provided.
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AnyLogic simulation software helped Centrotherm Photovoltaics (CP) find the best factory setup. CP wanted to lower costs and boost reliability.... They used AnyLogic for manufacturing optimization analysis. The ideas from the simulation let CP pick the best solution for their production line.
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Siemens used AnyLogic to build a digital twin for its gas turbine fleet. The ATOM model replaced Excel tools, handling... large data and complex operations. It enabled KPI forecasting, bottleneck identification, and scenario testing. Siemens improved decision-making and visualized global maintenance workflows. The solution supports future cloud deployment and reinforcement learning.
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AnyLogic simulation software helped a steel plant increase unit throughput. The plant used simulation to optimize manufacturing processes. The solution... focused on manufacturing optimization and capacity planning. The case highlights the use of the material handling library for better results. The industry is manufacturing, with a focus on mining and metals.
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AnyLogic helped GSK use predictive analytics to improve energy efficiency at its Irvine manufacturing site. GSK faced challenges forecasting energy... use due to fluctuating machine schedules. By combining machine learning and simulation, GSK linked production planning with energy consumption forecasting. The solution enabled better use of renewable energy, optimized production plans, and reduced costs and emissions. GSK also increased resilience to unexpected failures and aligned operations with sustainability goals.
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AnyLogic helped a large pharmaceutical company plan a new drug launch. Bayser Consulting used agent-based simulation to model interactions between... patients, doctors, and sales reps. The model tested different mixes of direct advertising and personal selling. It identified the best promotional strategy and forecasted drug sales. The company gained insights into key decision points and sales drivers.
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AnyLogic simulation modeling helped GSK's Parma facility plan a new sterile pharmaceutical production line. The team used a two-phase simulation... to test over 200 business scenarios before construction. This approach uncovered key constraints and predicted a 20% reduction in capital expenditure. The digital twin and visualization tools supported fast project approval and improved stakeholder engagement. GSK continues to use the model for ongoing planning and optimization.
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AnyLogic helped a pharmaceutical company choose a marketing strategy using agent-based modeling. The company used simulation to test different marketing... approaches. This allowed them to see possible outcomes before making decisions. The solution focused on healthcare marketing. The case shows how simulation can support better business choices in the pharmaceutical industry.
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AnyLogic simulation software helped BMW optimize its autonomous mobile robot (AMR) fleet. BMW used a hybrid simulation model to test... task allocation algorithms for its vehicle production line. Cloud-based parallel computing enabled rapid scenario testing. The Jonker-Volgenant-Castanon (JVC) algorithm cut AMR fleet size by 30%, from 58 to 42 robots for 7,500 tasks. BMW nearly eliminated late tasks and reduced traffic density, improving safety and saving costs.
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AnyLogic business process simulation tool helped an automotive company improve resilience and drive innovation. The company used simulation software to... analyze and optimize business processes. This led to better decision making and increased operational efficiency. The solution supported the company's efforts to adapt to changing market conditions. The case highlights the value of simulation in the automotive industry.
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AnyLogic built a simulation model for a major car manufacturer. The model forecasted vehicle demand and revenue in the US... for five years. It included new and used car markets, customer segments, and dealer networks. The simulation showed how advertising and dealer visits affect buying decisions. The company used the results to plan production and marketing more accurately.
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AnyLogic simulation software helped Walmart design its Alphabot material handling system. Walmart used simulation to improve warehouse operations. The tool... allowed them to test and optimize processes before real-world implementation. This led to better efficiency in their supply chain and warehouse management. The case highlights the value of simulation in large-scale retail logistics.
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AnyLogic simulation software helped a retail company improve delivery operations. The company used simulation to analyze supply chain and transportation... processes. The solution provided insights into optimizing delivery routes and schedules. This led to better efficiency in logistics and supply chain management. The case highlights the value of simulation in retail logistics.
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AnyLogic simulation software helped Walmart design the Alphabot material handling system. Walmart used simulation to improve warehouse operations. The solution... focused on optimizing material handling and logistics. The case highlights the use of simulation for warehouse efficiency. Walmart aimed to streamline processes and boost productivity in retail supply chain management.
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Researchers at Technical University of Darmstadt used AnyLogic simulation to test if providing estimated time of arrival (ETA) for each container would improve train capacity use at the port of Hamburg. They built a... model with real data from port operators, intermodal operators, and carriers. The simulation compared different policies with and without container ETA. Results showed that container ETA increased train capacity utilization and reduced container dwell time. The findings convinced industry partners of the value of container-level ETA data.
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AnyLogic helped Monterrey Institute of Technology model a bike sharing system for León, Mexico. The team used dynamic simulation to... find the best number of bikes and busiest stations. They tested three demand scenarios and used city plans for bike paths. The model showed which stations needed more bikes and where the system would work best. The results guided the city to focus on student areas for implementation.
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Researchers from George Mason University and University at Buffalo used AnyLogic to build a system dynamics model for forecasting forced migration. They combined real-time... open-source data and official reports to simulate how conflict, economic, and political factors drive refugee flows. The model accurately matched real-world migration data from 2012 to 2018. This helped organizations and governments better predict and plan for refugee movements. The approach improved resource allocation and response to migration crises.
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Domino’s used AnyLogic simulation software to create digital twins of their stores. They tested different layouts and labor schedules to... improve efficiency during peak hours. The simulation showed that square floor plans and triangular equipment placement reduced staff steps and congestion. Optimized layouts improved dispatch times by 4.5%. The ideal number of delivery drivers per shift was found to be 6-7. These changes helped Domino’s boost store performance and customer satisfaction.
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AnyLogic helped Gousto improve meal kit production. The company used factory flow simulation to test and optimize its processes. Gousto... cut development timelines for routing algorithms from months to days. Station utilization increased by 13%. Over 10 million recipe boxes were simulated with 97.5% accuracy. Gousto reduced waste and met customer demand more efficiently.
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AnyLogic simulation helped Microsoft overhaul its global supply chain. Microsoft managed over 30,000 products and faced rising complexity and inefficiencies.... Goldratt Research Labs designed a Theory of Constraints-based solution, implemented in SAP and validated with AnyLogic. The project cut global inventory by $250 million and reduced markdowns and obsolescence by over $100 million. Customer service levels rose by more than 5% in under 9 months.
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Microsoft used AnyLogic simulation to test a new supply chain solution. The project aimed to manage over 30,000 products and... 600 suppliers. Goldratt Research Labs designed and validated the solution using Theory of Constraints and SAP. Microsoft saw a 5% increase in customer service levels. Inventory dropped by $250 million and markdowns fell by $100 million. The project finished in under 9 months.
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AnyLogic helped HAVI plan demand and supply for McDonald's new menu rollout at 14,000 restaurants. HAVI used simulation software to... manage supply chain and logistics. The project supported McDonald's expansion after All-Day Breakfast. HAVI is a $5 billion global company and a key McDonald's partner. The solution improved supply chain management for a large fast food chain.
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AnyLogic simulation helped HAVI optimize McDonald's kitchen operations for a major menu expansion across 14,000 restaurants. The model tested equipment... layouts, labor plans, and demand scenarios virtually, avoiding costly physical trials. HAVI used the simulation to balance service speed, freshness, and waste reduction. The solution enabled tailored recommendations for equipment and staffing, supporting scalable improvements in supply chain management.
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AnyLogic helped Microsoft design, test, and implement an end-to-end supply chain management solution. The project focused on improving supply chain... processes. Microsoft used simulation software to optimize operations. The solution aimed to enhance efficiency and streamline logistics. This case highlights the use of simulation in large-scale supply chain management.
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IBM Global Research and Otsuka Pharmaceuticals used AnyLogic to model housing changes for severely and persistently mentally ill (SPMI) patients. They built an... agent-based simulation with 1,000 SPMI agents cycling through seven housing types. The model showed that increasing patient time to crisis by 45 days could lower projected prison rates by 2030. The simulation highlighted the impact of declining long-term hospital capacity and suggested policy improvements. This approach helped policymakers understand how mental health interventions affect incarceration and homelessness.
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AnyLogic simulation software helped the Eiffel Tower operator manage crowds. Engineers built a model to simulate visitor arrivals, movement, and... elevator use. The model showed that redesigning floors would not solve crowding. Instead, it identified better visitor flow using the existing layout. This improved crowd management without major construction.
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AnyLogic Pedestrian Library helped the Ametria Project redesign an art gallery. The team used simulation software to study visitor movement.... This improved the gallery layout and visitor experience. The project focused on optimizing pedestrian flow in the space. The solution made the art gallery more engaging for guests. The case highlights simulation in entertainment and art spaces.
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AnyLogic helped HAVI plan demand and supply for McDonald's new menu rollout at 14,000 restaurants. HAVI used simulation software to... manage supply chain and logistics for the fast food chain. The project supported McDonald's expansion after All-Day Breakfast. The solution improved planning for packaging, logistics, and waste management. HAVI is a $5 billion global company and a key McDonald's partner.
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AnyLogic helped Wolverine Terminals optimize port efficiency for a new marine fuel operation in Canada. Facing no historical data and... complex constraints, they used a simulation model to test scenarios and validate throughput. The model identified bottlenecks in fuel transfer and blending. Wolverine Terminals now uses the tool for ongoing scenario analysis and resource planning. The solution improved vessel turnaround and confirmed sustainable fuel distribution.
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AnyLogic simulation software helped Tesla Fleet Management with sustainable real estate development. They used urban simulation to plan and manage... their fleet. The solution improved decision-making for real estate projects. The case highlights the use of simulation in real estate and fleet management. No specific metrics are mentioned.
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Meta used AnyLogic to optimize rack delivery workflows in new hyperscale data centers. They built a 3D agent-based model and... a discrete-event simulation to analyze and improve team allocation and process steps. Through optimization, throughput rose from 40% to 92% and process duration dropped from 3.7 to 2.2 days. Monte Carlo experiments showed a 40% chance of hitting 90% throughput. Meta eliminated bottlenecks and improved shift planning before construction began.
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HAVI used AnyLogic simulation to help McDonald's expand its all-day menu at 14,000 restaurants. The challenge was to manage menu... complexity, kitchen space, and labor while keeping costs low. The simulation model tested equipment layouts, staffing, and demand patterns. This allowed HAVI to avoid costly physical trials and optimize both equipment purchases and labor plans. The result was tailored recommendations that balanced service speed, freshness, and waste reduction across all locations.
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AnyLogic simulation software helped Vale improve mine traffic management and infrastructure optimization. Vale used simulation to address challenges in mining... operations. The solution focused on optimizing traffic flow and infrastructure use. This led to better efficiency in mining and metals operations. The case highlights the value of simulation in large-scale industrial environments.
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AnyLogic simulation software helped Vale improve mine traffic management and infrastructure. Vale used simulation to optimize operations in the mining... and metals sector. The solution focused on better traffic flow and resource use. This led to more efficient processes at Vale's mining sites. The project highlights the value of simulation in mining logistics and infrastructure planning.
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AnyLogic helped Vale improve mine traffic management and infrastructure. Vale used simulation to analyze and optimize their mining operations. The... solution focused on better traffic flow and resource use. This led to more efficient mining processes. The project used AnyLogic’s simulation software for planning and decision making. Vale saw improvements in mine operations and infrastructure use.
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