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Manufacturing Case Studies and Customer Success Stories with Minitab Quality Trainer
Mosaic Corporation - Manufacturing - Very Large
Minitab Statistical Software helped Mosaic Corporation boost mining productivity at its Wingate phosphate mine. The mine's ore recovery rate jumped... from 47% to over 68% in just 30 days, with further improvements reaching above 80%. The project delivered $12 million in annual financial impact, including $8 million from increased phosphate output and $4 million in reagent cost savings. Minitab's data analysis tools enabled the team to identify process issues, test solutions, and confirm lasting improvements.
Bobcat Company - Manufacturing - Large
Minitab Statistical Software helped Bobcat Company improve laser cutting speed and quality. Using design of experiments, Bobcat boosted process efficiency... by over 20%. The company saved more than $500,000 by avoiding new equipment purchases. They reduced outsourced work by 2,000 hours. The total impact exceeded $1 million in savings and productivity gains.
康明斯 (Cummins) - Manufacturing - Very Large
Quality Trainer helped Cummins train 2,700 employees in Six Sigma and statistics. Cummins used Quality Trainer's animated courses to make... complex statistics easy to learn. The company completed over 12,000 projects and saved more than $2 billion. Quality Trainer gave all trainees a consistent knowledge base before classroom sessions. Cummins found the enterprise license affordable and flexible for busy schedules.
HEXPOL Compounding - Manufacturing - Large
Minitab Engage and Minitab Statistical Software helped HEXPOL Compounding build a data-driven culture. The company trained over 30 Green Belts... and saved a significant amount of money. HEXPOL used project management tools to streamline projects across 17 sites in the US and Mexico. The solution improved process consistency and reporting. Feedback showed the software was easy to use and made training more effective.
俄亥俄州大型航空航天发动机部件制造商 - Manufacturing - Large
Minitab Statistical Software helped a large Ohio aerospace engine parts manufacturer reduce high employee turnover. The company faced a spike... in attrition rates, rising from 15-18% to over 30% during the 2009 recession. Using Minitab, they analyzed employee data and found that commute distance was a key factor in unannounced resignations. Employees commuting over 13 miles had a 92% chance of quitting. The HR team now considers commute distance in hiring, improving interview processes and retention.
Socomec - Manufacturing - Large
Minitab Statistical Software helped Socomec improve sales operations. The team used data analysis and regression to find key sales activities... that drive revenue. They customized their CRM and changed sales processes based on these insights. Improvements included new sales metrics and updated job roles. These changes started in France and expanded to other countries. Socomec now reviews global sales operations and tracks performance with updated CRM tools.
OneSteel - Manufacturing - Large
Minitab helped OneSteel reduce excessive scale on steel rods at its Laverton Rod Mill. The team used Minitab's statistical software... and Six Sigma methods to analyze data and improve the cooling process. After changes, scale weight dropped and yield increased, saving about $235,000 per year plus $40,000 in labor and supplies. The new process also improved product quality and reduced downstream costs.
A large Ohio aerospace engine parts manufacturer - Manufacturing - Large
Minitab Statistical Software helped a large Ohio aerospace engine parts manufacturer analyze high employee turnover. The company faced a spike... in attrition rates during the 2009 recession, reaching over 30%. Using Minitab, they found that commute distance was a key factor in unannounced resignations. Employees commuting more than 13 miles had a 92% chance of quitting. The HR team now considers commute distance in hiring decisions, improving retention strategies.
Bobcat Company - Manufacturing - Large
Minitab Statistical Software helped Bobcat Company improve laser cutting speed and quality. Using design of experiments, Bobcat raised process efficiency... by over 20%. The company saved more than $500,000 by avoiding new equipment purchases. They reduced outsourced work by 2,000 hours. The total impact exceeded $1,000,000 for their manufacturing operations.
康明斯 (Cummins) - Manufacturing - Very Large
Quality Trainer by Minitab helped Cummins train 2,700 employees in Six Sigma and statistics. Cummins used Quality Trainer's animated lessons... to make complex statistics easy for staff with different backgrounds. The company completed over 12,000 projects and saved more than $2 billion. Quality Trainer gave all trainees a consistent knowledge base before class. Cummins found the enterprise license cost-effective and easy to use.
Mosaic Corporation - Manufacturing - Large
Minitab Statistical Software helped Mosaic Corporation boost phosphate recovery at its Wingate mine. The mine's recovery rate jumped from 47%... to over 68% in just 30 days, with further improvements reaching above 80%. Productivity increased by more than 50%, delivering an annual financial impact of $12 million. The project also saved $4 million in reagent costs and earned an international process excellence award.
Socomec - Manufacturing - Large
Minitab Statistical Software helped Socomec improve sales operations. The team used data analysis and regression to find key sales activities... that drive revenue. They customized their CRM and changed sales processes based on these insights. New sales metrics and roles were tested in France, then expanded to other countries. The project led to global improvements in Socomec's sales teams.
OneSteel - Manufacturing - Large
Minitab statistical software helped OneSteel reduce excessive mill scale on steel rods. The team used DMAIC and Minitab to analyze... data, finding 62% of samples had unacceptable scale, causing up to $220,000 in annual losses. By improving cooling processes and using Minitab's regression and control charts, OneSteel lowered scale weight and increased yield. These changes are expected to save $235,000 per year plus $40,000 in labor and supplies. The new rods are cleaner and better for downstream use.
HEXPOL Compounding - Manufacturing - Large
Minitab Engage and Minitab Statistical Software helped HEXPOL Compounding build a data-driven culture. The company aimed to reduce waste and... improve performance across 17 sites in the US and Mexico. Over 30 Green Belts were certified after two training waves, saving significant costs. HEXPOL expects to save even more money in the next 3 to 5 years. The tools made project management and reporting easier for global teams.
A semiconductor plant in Thailand - Manufacturing - Large
Minitab Statistical Software helped a semiconductor plant in Thailand forecast electricity use. The plant needed to predict energy costs to... manage budgets and keep production running. The team analyzed three years of data with six forecasting models and a new method tailored to their process. They used Minitab to find the most accurate way to predict electricity consumption. This helped the plant make better financial decisions and maximize profits.
Socomec - Manufacturing - Large
Minitab Statistical Software helped Socomec improve its sales process. The Lean Six Sigma team in France used Minitab to analyze... sales data from 70 team members across 9 offices. They found the most effective sales activities and customized their CRM software. This led to a global review of Socomec’s sales operations. The goal was to increase revenue and expand the client base.
OneSteel - Manufacturing - Large
Minitab Statistical Software helped OneSteel reduce excess scale on steel rods at its Laverton Rod Mill. The company faced yield... loss and equipment wear due to high variation in mill scale. OneSteel's team used Minitab to analyze production data and support their Six Sigma project. The solution improved product quality and profitability. The case highlights data-driven process improvement in steel manufacturing.
KYOCERA AVX - Manufacturing - Very Large
Minitab Engage helped KYOCERA AVX standardize its customer complaint system across 30+ global plants. The company needed real-time visibility into... quality initiatives and wanted to unify templates and training. Minitab Engage enabled centralized monitoring of improvement projects and customer feedback. Management gained high-level insights and could share lessons learned across locations. This improved decision-making and brought the voice of the customer into strategic planning.
DuPont Building Innovations - Manufacturing - Very Large
Minitab Statistical Software helped DuPont Building Innovations reach zero landfill waste at 15 global sites. In 2008, they produced 81... million pounds of landfill. The team used Minitab to analyze over 30 waste streams and find ways to recycle or reuse all byproducts. The project included complex sites with third-party partners. Now, even Corian scrap is reused as landscape stone.
HEXPOL Compounding - Manufacturing - Large
Minitab Engage and Minitab Statistical Software helped HEXPOL Compounding build a culture of continuous improvement. HEXPOL faced rising customer expectations... and sustainability goals. They used Lean and statistical analysis to train leaders and manage projects. Minitab's tools enabled project planning, workflow, and data-driven decisions. Employees could submit ideas and track progress using Minitab features.
DuPont Building Innovations - Manufacturing
Minitab statistical software helped DuPont Building Innovations achieve zero landfill waste in three years. The team used Minitab for data... analysis, regression, and DOE to track and reduce over 81 million pounds of waste across 15 sites. They repurposed or recycled all waste, turning Corian scrap into landscape stone and other byproducts into new materials. The project generated $2.2 million in revenue and saved $400,000 in costs in one year. No capital expenditure was required to reach these sustainability goals.
Socomec - Manufacturing
Minitab Statistical Software helped Socomec, a power switch and transfer equipment manufacturer, optimize its sales process. The team used regression... analysis and ANOVA to find which sales activities most impacted revenue. They customized their CRM and changed sales metrics, job descriptions, and task assignments. These changes were first tested in France, then expanded to the Netherlands and Germany. The project led to better sales performance tracking and more effective sales strategies.
Hospital & Health Care Case Studies and Customer Success Stories with Minitab Quality Trainer
阿克伦儿童医院 - Hospital & Health Care - Very Large
Minitab Statistical Software helped 阿克伦儿童医院 cut billing time by 90%. The hospital faced high billing defects and delays in home... care services. Using Minitab, the team analyzed data, fixed process gaps, and trained staff. Defect rates dropped from 30% to 13.3%. The new process improved care and reduced costs for families.
国泰综合医院 - Hospital & Health Care - Large
Minitab Statistical Software helped 国泰综合医院 cut the average diagnosis-to-treatment time for heart attack patients by 58. 4%, from 139.2 to...57.9 minutes. The hospital used data analysis and lean six sigma to redesign processes, improving efficiency and saving $4.4 million in medical resources. New patient workflows also reduced average hospital stays by three days. The project earned national recognition for quality improvement in healthcare.
Lehigh Valley Health Network - Hospital & Health Care - Very Large
Minitab helped Lehigh Valley Health Network cut late discharges by 13. 6%. After merging two hospitals, patient volume rose 40%....The team used Minitab statistical software to analyze 14 months of data and spot peak admission and discharge times. They simplified discharge processes and tracked improvements with Minitab histograms. Adding two admission/discharge nurses led to earlier patient discharges and reduced late discharges to skilled nursing facilities from 42.7% to 29.1%.
Via Christi Health - Hospital & Health Care - Very Large
Minitab Statistical Software helped Via Christi Health analyze process changes in their emergency department. The team used control charts, histograms,... and boxplots to compare patient throughput times before and after changes. Data showed some areas had slight improvements, while others saw increased times, with no statistically significant difference overall. The analysis led to new recommendations, like adjusting cleaning staff shifts to match patient peaks. Via Christi improved process efficiency and patient care using data-driven insights.
RightSource - Hospital & Health Care - Large
Minitab helped RightSource, the mail-order pharmacy of Humana Pharmacy Solutions, fix slow prescription processing after a new system caused delays. Using Minitab's statistical... software and Lean Six Sigma, they found that 43% of work-in-progress orders waited over 10 days. The team set goals to cut these delays by 40%, boost productivity by 20%, and lower costs by 20%. After applying data-driven solutions, RightSource reduced long WIP inventory by over 40%, raised productivity by 30%, and cut labor costs by up to 32%.
Riverview Hospital Association - Hospital & Health Care - Medium
Minitab Statistical Software helped Riverview Hospital Association improve patient satisfaction scores. The hospital used Minitab to analyze HCAHPS survey data... and identify low-performing patient groups. They redesigned the discharge education process and targeted improvements for specific age groups and hospital units. The team raised the monthly positive response rate above the 91% benchmark. Data-driven changes led to better patient experiences and more effective quality improvement.
国泰综合医院 - Hospital & Health Care - Large
Minitab Statistical Software helped 国泰综合医院 cut the average diagnosis-to-treatment time for heart attack patients by 58. 4%, from 139.2 to...57.9 minutes. The hospital used data analysis and lean six sigma to redesign processes, improving efficiency and saving $4.4 million in medical resources. New patient workflows and automated tools sped up care and reduced average hospital stays by three days. The project earned national recognition for quality improvement in healthcare.
RightSource - Hospital & Health Care - Very Large
Minitab helped RightSource, the mail-order pharmacy of Humana Pharmacy Solutions, fix slow prescription processing after a new management system caused delays. Using Minitab's statistical... software and lean six sigma, they found key bottlenecks and root causes. RightSource cut work-in-progress inventory over 10 days by 40%, boosted productivity by 30%, and lowered labor costs by up to 32%. These improvements led to higher customer satisfaction and industry recognition.
Lehigh Valley Health Network - Hospital & Health Care - Very Large
Minitab helped Lehigh Valley Health Network manage a 40% increase in patient volume after two hospitals merged. The team used... Minitab's statistical software to visualize and analyze patient admission and discharge times. By adding admission/discharge RNs and tracking progress with Minitab histograms, they reduced late discharges to skilled nursing facilities by 13.6%. Discharges to home and other locations also saw reductions in late hours. Minitab's tools enabled data-driven decisions and improved patient flow.
Via Christi Health - Hospital & Health Care - Very Large
Minitab Statistical Software helped Via Christi Health analyze process changes in their emergency department. The team used control charts, histograms,... and boxplots to compare patient throughput times before and after changes. Data showed some areas had slight improvements, while others saw increased times, with no statistically significant difference overall. The analysis led to new recommendations, like adjusting cleaning staff shifts to match patient peaks. Via Christi improved process efficiency and patient care consistency using data-driven insights.
Riverview Hospital Association - Hospital & Health Care - Medium
Minitab Statistical Software helped Riverview Hospital Association boost patient satisfaction scores. The hospital used Minitab to analyze HCAHPS survey data... and identify low-performing patient groups. They redesigned discharge education and targeted improvements to specific age groups and hospital units. After these changes, the hospital exceeded its goal, achieving over 91% positive monthly survey responses. The team now applies these data-driven methods to other patient experience projects.
阿克伦儿童医院 - Hospital & Health Care - Large
Minitab Statistical Software helped 阿克伦儿童医院 cut patient wait times and save over 4. 3 million dollars in just over a...year. The hospital used lean six sigma and Minitab to analyze and improve processes. Staff reduced patient wait by more than 5,760 hours and cut over 4,560 hours of non-value-added staff time. The hospital also lowered insurance denial rates by 69% and increased surgical capacity from 13,000 to 16,000 cases per year. Minitab made data analysis easy and supported ongoing quality improvements.
Akron Children's Hospital - Hospital & Health Care - Large
Minitab Statistical Software helps Akron Children's Hospital cut patient waiting times and improve care. The hospital uses Lean Six Sigma... to reduce errors and boost efficiency. Their Center for Operations Excellence trains staff and leads projects. Minitab analyzes data before and after changes to prove results. The hospital aims for near-perfect processes to keep patients safe.
Akron Children’s Hospital - Hospital & Health Care - Large
Minitab Statistical Software helped Akron Children’s Hospital reduce unplanned extubations in their NICU. The hospital used Lean Six Sigma methods... and Minitab for data analysis. Staff completed a green belt project to improve patient safety. The project focused on premature newborns needing ventilators. Minitab verified improvements in safety events. Akron Children’s Hospital is known for quality healthcare and continuous improvement.
Via Christi Health - Hospital & Health Care - Very Large
Minitab Statistical Software helped Via Christi Health improve efficiency and patient care. The Center for Clinical Excellence formed a Lean... and Six Sigma team to reduce errors and boost consistency. Teams used data analysis to improve emergency department processes and care for surgery, heart failure, and pneumonia patients. Minitab enabled process improvement across urgent care areas. Patient safety stayed the top priority throughout the changes.
Medical Devices Case Studies and Customer Success Stories with Minitab Quality Trainer
Masimo - Medical Devices - Large
Minitab Statistical Software helped Masimo automate and improve their packaging process. The team used Minitab's DOE tools to model and... optimize shrink wrap parameters, addressing issues with measurement variation using gauge R&R analysis. After refining their measurement system, they identified optimal settings to achieve the target edge length of 0.060 inches. Masimo successfully automated shrink packaging, improved product quality, and reduced costs with Minitab's support resources and statistical tools.
Stryker - Medical Devices - Very Large
Quality Trainer from Minitab helped Stryker train new engineers in statistics fast. Stryker needed all new engineers to learn quality... statistics for better data analysis. Before, new hires waited months for group training. With Quality Trainer, engineers start learning right away online. Stryker now tracks training progress easily and meets strict industry rules. The tool saves time and keeps engineers' skills sharp.
美敦力 - Medical Devices - Very Large
Quality Trainer helped Medtronic standardize statistical knowledge for Six Sigma trainees. Medtronic faced a challenge with trainees having different levels... of statistics skills. Quality Trainer, an online course from Minitab, provided animated lessons and practical exercises. All trainees reached the same level before classroom training. Trainers and students felt less pressure, and quality improvement training became more effective. Quality Trainer is now used company-wide at Medtronic.
Boston Scientific - Medical Devices - Very Large
Minitab Statistical Software helped Boston Scientific's Costa Rica plant validate a new, smaller packaging bag for medical guidewires. The team used... design of experiments and data analysis to optimize sealing process settings and ensure strong, sterile seals. Process capability analysis confirmed the new settings met or exceeded strength requirements. The project led to over $330,000 in cost savings and supported broader packaging simplification efforts across the company.
Masimo - Medical Devices - Large
Minitab Statistical Software helped Masimo automate and improve their packaging process. The team used Minitab's DOE tools to model and... optimize shrink-wrapping, addressing issues with measurement system variation. Minitab's support resources guided them to use gage R&R analysis, which improved measurement accuracy. With optimized process settings, Masimo automated shrink packaging, reduced costs, and improved product quality. The solution increased yield and ensured consistent packaging results.
Boston Scientific - Medical Devices - Very Large
Minitab Statistical Software helped Boston Scientific's Costa Rica plant validate a new, smaller packaging bag for medical guidewires. The team used... design of experiments and data analysis to optimize sealing process settings and ensure strong, sterile seals. This change enabled the plant to switch to the new bags, saving over $330,000 and supporting broader packaging simplification. Process validation confirmed the cost savings and improvements are sustainable.
美敦力 (Medtronic) - Medical Devices - Very Large
Quality Trainer helped Medtronic standardize statistical knowledge for Six Sigma trainees. Trainees had different backgrounds and skill levels, making training... hard. Quality Trainer, an online course from Minitab, used animations and real scenarios to teach key statistics. Medtronic first used it for black belt trainees, then expanded it company-wide. The tool made trainees more confident and improved quality training effectiveness.
Stryker - Medical Devices - Very Large
Quality Trainer from Minitab helped Stryker train new engineers in statistics fast. Stryker needed all new engineers to learn quality... statistics for better data analysis. Before, new hires waited months for group training. With Quality Trainer, engineers start learning right away online. Stryker now tracks training progress easily and meets strict industry rules. The tool saves time and makes training simple for everyone.
Boston Scientific Heredia - Medical Devices - Very Large
Minitab Statistical Software helped Boston Scientific Heredia validate a new packaging process for guidewires. The team wanted to use smaller... pouches to cut material costs. They needed to ensure the new pouches would keep the guidewires sterile. Engineers used Minitab to analyze and confirm the seal strength met standards. This let Boston Scientific move forward with cost-saving packaging changes confidently.
Stryker - Medical Devices - Very Large
Quality Trainer from Minitab helps Stryker train new engineers in statistics fast. Stryker needed a way to give all new... engineers immediate access to quality statistics training. Before, new hires waited months for group sessions with outside trainers. Now, Quality Trainer is part of Stryker’s onboarding. New engineers start learning right away. This e-learning tool makes training easy to manage and supports Stryker’s focus on quality and improvement.
Medtronic - Medical Devices - Very Large
Minitab Quality Trainer helped Medtronic standardize statistical knowledge for Six Sigma trainees. Medtronic faced a challenge with trainees having different... levels of statistics experience. Quality Trainer's animated lessons and real-world scenarios made complex methods easy to understand. The e-learning course ensured all Black Belt candidates reached a common level of statistical awareness. Medtronic used Quality Trainer with Minitab Statistical Software to improve training effectiveness.
Masimo - Medical Devices
Minitab Statistical Software helped Masimo automate and improve their packaging process. Masimo needed to switch to shrink wrap packaging for... their health and wellness products but lacked experience. Manual methods were costly and error-prone. Using Minitab's DOE and measurement system analysis, Masimo identified and fixed measurement errors, then optimized process parameters. The improved process increased consistency and quality in packaging for their medical devices and consumer health products.
Food & Beverages Case Studies and Customer Success Stories with Minitab Quality Trainer
Tate & Lyle - Food & Beverages - Very Large
Minitab Statistical Software, Salford Predictive Modeler, and Minitab Engage helped Tate & Lyle solve a complex challenge in their corn glucose crystallization process. The company needed... to control particle size distribution for better product quality. Using Minitab tools, they reduced over 1,000 predictive variables to just 8, which explained nearly half the variation in test samples. This let them identify key factors and reduce particle size variation, improving ingredient quality for food manufacturers.
泰国隆格鲁安糖业集团 (Thai Roong Ruang Sugar Group) - Food & Beverages - Large
Minitab Statistical Software helped Thai Roong Ruang Sugar Group fix unfair employee reviews. The HR team used data analysis to... find bias and standardize performance evaluations across three sugar factories. They used histograms, boxplots, and hypothesis testing to show differences and convince management to change the review forms. The new process made pay and promotions more fair for all employees. Management now trusts the data and plans to expand these methods to all seven subsidiaries.
Anheuser-Busch InBev - Food & Beverages - Very Large
Minitab helped Anheuser-Busch InBev cut planned downtime by 34%. The team used Minitab Statistical Software to analyze production data and... find root causes. They reduced downtime costs by over $430,000 and made changeover faster by nearly 40%. Operators rated the new toolkit 4.85 out of 5 for ease of use. The solution now works in over 180 factories worldwide.
Tate & Lyle - Food & Beverages - Very Large
Minitab Statistical Software, Salford Predictive Modeler, and Minitab Engage helped Tate & Lyle solve a complex challenge in corn glucose crystallization. The company needed... to control particle size distribution for better product quality. Using process mapping, Xbar control charts, and TreeNet modeling, they reduced over 1,000 variables to just 8 key predictors. These 8 variables explained nearly half the variation in particle size. Tate & Lyle used these insights to reduce variability and improve ingredient quality for food manufacturers.
Anheuser-Busch InBev - Food & Beverages - Very Large
Minitab helped Anheuser-Busch InBev cut planned downtime by 34%. The team used Minitab Statistical Software to analyze production data and... optimize changeover processes. This reduced downtime costs by over $430,000 and shortened recovery time by nearly 40%. Operators rated the new toolkit 4.85 out of 5 for effectiveness. The solution scaled to 180+ plants worldwide, boosting efficiency and engagement.
泰国隆格鲁安糖业集团 (Thai Roong Ruang Sugar Group) - Food & Beverages - Large
Minitab Statistical Software helped Thai Roong Ruang Sugar Group fix unfair employee reviews. The HR team used data analysis to... find bias and standardize performance evaluations across three sugar factories. They used histograms, boxplots, and hypothesis testing to show differences and convince management to change. The new process made pay and promotions more fair for all employees. Management now trusts the data and plans to expand these methods to all seven subsidiaries.
Thai Roong Ruang Sugar Group - Food & Beverages - Large
Minitab Statistical Software helped Thai Roong Ruang Sugar Group fix fairness in employee reviews. The company found big differences in... how department heads scored workers. Using data analysis, they created a new appraisal form. This made pay and bonuses more fair. The new process set clear rules for fair compensation across three sugar factories.
Anheuser-Busch InBev - Food & Beverages - Very Large
Minitab helped Anheuser-Busch InBev cut planned downtime and save money. The company wanted to reduce downtime by 30% and costs... by $200,000. They used Lean Six Sigma and Minitab to analyze data and find root causes. The team created a toolkit to use worldwide. Operators rated the toolkit at least 4.5 out of 5 for ease of use.
Tate & Lyle - Food & Beverages - Large
Minitab software helped Tate & Lyle solve a problem with corn sugar crystallization. The company needed to keep particle size... consistent to match the taste and texture of regular sugar. Their process had particles falling outside the acceptable range. Minitab tools helped them analyze factors like temperature, pressure, and flow rates. This improved their process and product quality in the food and beverage industry.
Automotive Case Studies and Customer Success Stories with Minitab Quality Trainer
Maxion Wheels - Automotive - Very Large
Minitab Engage helped Maxion Wheels boost annual cost savings by 19%. Before, they used spreadsheets for project tracking, which slowed... decisions and caused errors. With Minitab Engage, they standardized project management and gained real-time visibility. Now, they manage 1,600 projects with 1,500 users. Their yearly cost savings rate rose from 6.8% to over 19%, and ongoing savings are 8.1% per year.
福特汽车公司 - Automotive - Very Large
Minitab Statistical Software helped 福特汽车公司 fix carpet defects in the 2011 Ford Fiesta. The team used design of experiments (DOE)... tools to find the best sewing machine settings. They removed visible marks on the carpet and made it softer. The project took 12 days and led to a successful product launch. Minitab made it easy to improve quality and keep customers happy.
福特汽车公司 - Automotive - Very Large
Minitab Statistical Software helped 福特汽车公司 fix carpet defects before the 2011 福特嘉年华 launch. The team used design of experiments (DOE)... tools to find the best sewing machine settings. They removed visible marks and improved carpet softness. The project took only 12 days. The new 福特嘉年华 launched with high quality and no carpet flaws.
Maxion Wheels - Automotive - Very Large
Minitab Engage helped Maxion Wheels boost annual cost savings by 19%. Before using Engage, the team managed projects with spreadsheets,... causing delays and errors. With Engage, Maxion Wheels now manages 1,600 projects and 1,500 users on a cloud platform. The company standardized project templates and improved real-time reporting. Annual cost savings rose from 6.8% to over 8.1% after adopting Minitab Engage.
Ford Motor Company - Automotive - Very Large
Minitab Statistical Software helped Ford Motor Company fix a carpet defect before the 2011 Ford Fiesta launch. The Body Interior... Six Sigma team used Minitab's Design of Experiment tools to find the cause of brush marks on carpets. They worked with suppliers to adjust machine settings and keep carpet plushness, durability, and stain resistance. The team eliminated the defect and ensured a successful vehicle launch. Ford kept its high quality standards and customer satisfaction.
Pharmaceuticals Case Studies and Customer Success Stories with Minitab Quality Trainer
LG Chem - Pharmaceuticals - Very Large
Minitab Statistical Software helped LG Chem improve quality and prevent process failures. The company faced a challenge with limited statistical... knowledge among staff. Minitab provided training, cloud-based tools, and strong support. LG Chem used Minitab for drug design, quality systems, and DOE. In 2023, innovation activities brought over $73 million in financial gains, with Minitab playing a key role.
Takeda Pharmaceutical Company Limited - Pharmaceuticals - Very Large
Minitab Statistical Software helped Takeda improve drug production. Takeda wanted to boost cell culture output for three recombinant therapies. The... team used machine learning models, including partial least squares regression and CART decision trees, to find key process parameters. Scientists and engineers learned to use Minitab for data analysis. More staff now understand and use these models, speeding up insights and process improvements.
Takeda Pharmaceutical Company Limited - Pharmaceuticals - Very Large
Minitab Statistical Software helped Takeda improve drug production. Takeda wanted to boost output of cell cultures for three recombinant therapies.... The team used machine learning models, including partial least squares regression and CART decision trees, to find key process parameters. Scientists and engineers learned to use Minitab for data analysis. More staff could now understand and use the results, speeding up process improvements.
LG Chem - Pharmaceuticals - Very Large
Minitab Statistical Software helped LG Chem improve quality and prevent process failures. The company faced a challenge with limited statistical... knowledge among staff. Minitab provided training, cloud-based tools, and strong technical support. LG Chem used Minitab for drug design, quality systems, and DOE. In 2023, innovation activities brought over $73 million in financial benefits, with Minitab playing a key role.
LG Chem - Pharmaceuticals
Minitab Statistical Software helped LG Chem improve quality and prevent process failures. The company faced a challenge with employees lacking... statistical knowledge. Minitab provided training, cloud-based tools, and strong technical support. LG Chem used Minitab for drug design, method validation, and stability studies. In 2023, innovation activities brought over 1000 billion KRW (over $73 million) in financial benefits. Minitab became a key part of daily work and quality improvement.
Government Administration Case Studies and Customer Success Stories with Minitab Quality Trainer
德克萨斯州泰勒市 - Government Administration - Medium
Minitab Statistical Software helped 德克萨斯州泰勒市 use lean six sigma to cut costs. The city finished 103 projects in six years,... saving over $5.4 million. At the Westside Wastewater Treatment Plant, they optimized magnesium hydroxide dosing, reducing use from 106.17 to 15.57 gallons per day. This saved more than $79,000 and kept water quality within state rules. Minitab made data analysis easy for staff and improved public service efficiency.
印第安纳州韦恩堡市 - Government Administration - Large
Minitab Statistical Software helped the city of Fort Wayne fix 99. 6% of potholes within 24 hours. The city cut...uncollected garbage by 50% in one year. Average pothole response time dropped from 21 hours to under 3 hours. Damage claims fell from over $3,000 to under $1,000 per quarter. The Six Sigma project saved the city an estimated $3.5 million.
印第安纳州韦恩堡市 - Government Administration - Large
Minitab Statistical Software helped the city of Fort Wayne fix 99. 6% of potholes within 24 hours. The city cut...uncollected garbage by 50% in one year. Average pothole response time dropped from 21 hours to under 3 hours. Damage claims fell from over $3,000 to under $1,000 per quarter. The Six Sigma project saved the city an estimated $3.5 million.
德克萨斯州泰勒市 - Government Administration - Large
Minitab Statistical Software helped the city of Tyler, Texas, use Lean Six Sigma to cut costs. The city completed 103... projects in six years, saving over $5.4 million. At the Westside Wastewater Treatment Plant, Minitab helped standardize magnesium hydroxide dosing, reducing chemical use from 106.17 to 15.57 gallons per day. This project alone saved more than $79,000. The city now uses Minitab to improve public services and manage costs.
Consumer Goods Case Studies and Customer Success Stories with Minitab Quality Trainer
Crayola - Consumer Goods - Large
Minitab Statistical Software helped Crayola save over $1. 5 million in early Six Sigma projects. Crayola used Minitab to improve...crayon quality and develop new testing standards. Data-driven problem solving became standard practice. The company also eliminated $56,000 in packaging defects in one year. Minitab tools made it easier for teams to analyze and act on data.
Crayola - Consumer Goods - Large
Minitab Statistical Software helped Crayola save over $1. 5 million in their first Six Sigma project. Crayola used Minitab to...improve crayon quality and develop new testing standards. Data-driven problem solving became standard at Crayola. The company now uses Minitab for ongoing quality control and process improvement. Crayola engineers rely on Minitab for measurement system analysis and design of experiments. These efforts led to better products and more efficient operations.
Crayola - Consumer Goods - Large
Minitab Statistical Software helps Crayola improve product quality. Crayola used data analysis to solve a label adhesive problem on crayons.... Misting crayons during labeling fixed the issue. In 2008, Six Sigma projects saved Crayola over $1.5 million. Crayola continues to use Minitab for continuous improvement and quality control.
Crayola - Consumer Goods
Minitab Statistical Software helped Crayola improve crayon quality and save over $1. 5 million in their first wave of Six...Sigma projects. Crayola used data-driven methods to solve label adhesion issues and optimize production. The company applied Minitab's measurement system analysis and design of experiments tools to set new standards for crayon strength. Leadership engagement and rigorous analysis led to faster, simpler quality checks and better use of skilled workers. Crayola continues to rely on Minitab for ongoing process improvement and cost savings.
Wholesale Case Studies and Customer Success Stories with Minitab Quality Trainer
Buckman - Chemicals - Large
Minitab Statistical Software helped Buckman train over 500 global sales staff in data analysis. Buckman used lean six sigma and... Minitab to improve sales processes and empower sales teams with statistical tools. The company linked statistical training directly to sales activities, not just improvement projects. Sales staff now use data-driven methods to show product value and boost customer satisfaction. Buckman saw increased sales confidence and measurable cost savings, including over $40,000 saved annually from process adjustments.
Buckman - Chemicals - Large
Minitab Statistical Software helped Buckman train over 500 global sales staff in data analysis. Buckman used lean six sigma and... Minitab to improve sales processes and empower sales teams with statistical tools. The company saw a shift to data-driven decisions and improved customer value. One engineer saved over $40,000 annually by adjusting process parameters after training. Buckman credits Minitab for boosting sales team confidence and driving business transformation.
Buckman - Chemicals - Large
Minitab Statistical Software helped Buckman, a global chemical company, train its sales teams in Lean Six Sigma and data analysis. Buckman used these... tools to improve internal processes and provide more value to customers. The company aimed to close the gap between sales growth and operating profit. This approach led to better productivity, reduced risk, and improved product quality for Buckman and its clients.
Construction Case Studies and Customer Success Stories with Minitab Quality Trainer
DuPont Building Innovations - Construction - Very Large
Minitab Statistical Software helped DuPont Building Innovations reach zero landfill waste in three years. The team eliminated 81 million pounds... of landfill waste across 15 global sites. They used Minitab for data analysis, regression, and process improvement. The project generated $2.2 million in byproduct sales and saved $400,000 in costs. No capital expenditure was needed to achieve these sustainability goals.
DuPont Building Innovations - Construction - Very Large
Minitab Statistical Software helped DuPont Building Innovations reach zero landfill waste in three years. The team used Minitab for data... analysis, regression, and DOE to track and reduce waste at 15 global sites. They eliminated 81 million pounds of landfill waste, generated $2.2 million in byproduct sales, and saved $400,000 in costs. The project required no capital expenditure and won a sustainability award. Minitab remains key for ongoing process audits and quality control.
Financial Services Case Studies and Customer Success Stories with Minitab Quality Trainer
Edward Jones - Financial Services - Very Large
Minitab helped Edward Jones improve call center performance by over 10%. The company used Minitab's statistical software and design of... experiments (DOE) tools to optimize staff skills and workflow. They found that training employees as subject matter experts, not cross-training in all areas, led to better results. Key call center metrics like average handling time and response speed improved. Staff also reported smoother workflows and more time for learning.
Edward Jones - Financial Services - Very Large
Minitab helped Edward Jones improve call center performance by over 10%. The company used Minitab's statistical software and design of... experiments (DOE) tools to optimize staff skills and workflow. They found that training employees as subject matter experts, not cross-training in all areas, led to better results. Key call center metrics like average handling time and response speed improved. Employees also reported smoother workflows and more time for learning.
Banking Case Studies and Customer Success Stories with Minitab Quality Trainer
Grupo Mutual - Banking - Large
Minitab Statistical Software helped Grupo Mutual optimize cash flow across 55 branches. The team used data analysis and lean six... sigma to find the best cash levels for each branch. They increased cash usage by 40% and cut remittance costs by 60%. The project boosted revenue by $1.1 million. Grupo Mutual now manages cash more efficiently without hurting customer service.
Grupo Mutual - Banking - Medium
Minitab Statistical Software helped Grupo Mutual optimize cash flow across 55 branches. The team used data analysis and lean six... sigma to find the best cash levels for each branch. They increased cash usage by 40% and cut remittance costs by 60%. The project boosted revenue by $1.1 million. Grupo Mutual now manages cash more efficiently without hurting customer service.
Consumer Electronics Case Studies and Customer Success Stories with Minitab Quality Trainer
KYOCERA AVX - Consumer Electronics - Very Large
Minitab Engage helped KYOCERA AVX standardize quality management across 30+ global factories. Before Engage, each site used different systems, making... it hard for leaders to track issues and share best practices. With Engage, KYOCERA AVX unified templates, improved team collaboration, and increased visibility into customer complaints. The company now responds faster to customer needs and has reduced issue closure times and repeat problems. Teams share solutions globally, boosting learning and quality.
KYOCERA AVX - Consumer Electronics - Very Large
Minitab Engage helped KYOCERA AVX standardize quality management across 30+ global factories. Before Engage, each site used its own system,... making it hard for leaders to track issues and share best practices. With Engage, KYOCERA AVX unified templates, improved team collaboration, and made project data visible to management. The company now responds faster to customer needs and has reduced issue closure times and repeat problems. Teams share solutions globally, boosting learning and quality.
Utilities Case Studies and Customer Success Stories with Minitab Quality Trainer
全球太阳能技术和可再生能源提供商 - Utilities - Large
Minitab Statistical Software and Minitab Engage helped a leading global solar energy provider fix thin film thickness issues in manufacturing. The team used... statistical analysis to find the root causes and set ideal process parameters. They improved solar panel energy efficiency by 7%, from 81% to 88%. This change increased annual revenue by 650,000 RMB (about $101,400). The process became more stable and met strict internal standards.
Un important producteur d'énergie solaire - Utilities - Very Large
Minitab Statistical Software helped a leading solar technology company fix manufacturing problems. The company faced high defect rates due to... inconsistent silicon nitride film thickness. Using Minitab, they controlled the process and improved energy efficiency. This change increased annual revenue by over $100,000. The company now delivers cleaner energy at a better price.
Health, Wellness and Fitness Case Studies and Customer Success Stories with Minitab Quality Trainer
Connections Health Solutions - Health, Wellness And Fitness - Medium
Minitab Statistical Software helped Connections Health Solutions cut patient wait times by 225 minutes and reduce security calls at their crisis center. The team used... lean six sigma and Minitab to redesign triage and care processes. Staff tracked improvements with control charts and time-based metrics. After three months, patient flow and safety improved. Minitab made it easy to analyze and visualize the results.
Connections Health Solutions - Health, Wellness And Fitness - Medium
Minitab Statistical Software helped Connections Health Solutions cut patient wait times and reduce security calls at their Tucson crisis center. The team used... lean six sigma and Minitab to redesign triage and care processes. Median time from entry to seeing a doctor dropped by 225 minutes in the clinic and by 6.6 hours in the observation unit. Staff injuries and security incidents also fell sharply. Minitab enabled easy analysis and visualization of process improvements.
Management Consulting Case Studies and Customer Success Stories with Minitab Quality Trainer
USC Consulting Group (USCCG) - Management Consulting - Medium
Minitab Statistical Software helped USC Consulting Group cut candy overfill by more than 50%. USCCG used statistical analysis and Xbar/R... control charts to optimize fill weights for a major candy manufacturer. This reduced material costs by over $1.2 million per year. The solution ensured compliance with packaging regulations and minimized process variation. USCCG improved process control and trained operators for lasting results.
USC Consulting Group (USCCG) - Management Consulting - Medium
Minitab Statistical Software helped USC Consulting Group cut candy overfill by more than 50%. USCCG used statistical analysis and Xbar/R... control charts to optimize fill weights for a major candy manufacturer. This reduced material costs by over $1.2 million per year. The solution ensured compliance with packaging regulations and minimized process variation. USCCG improved process control and operator training using Minitab tools.
Other Industry Case Studies and Success Stories with Minitab Quality Trainer
Newcrest Mining Limited - Mining - Large
Minitab Statistical Software helped Newcrest Mining Limited boost truck speed by 2. 6% at Cadia Hill mine. The team used...Minitab to analyze data, identify key factors, and test solutions. Slope adjustments and injector fixes cut truck cycle time and reduced speed variation by 7%. These changes saved over $835,000 in the first year. Newcrest improved productivity and efficiency in gold mining operations.
Fresnillo Plc - Mining - Very Large
Minitab Statistical Software helped Fresnillo Plc boost silver recovery rates at the Saucito mine. The team used lean six sigma... and data analysis to find the root causes of yield variation and optimize process settings. Silver recovery increased from 87% to 89%, raising monthly revenue by over $2 million. The mine also cut sub-grade silver output by 68% and reduced reagent use by 12%. Minitab enabled better process control and cost savings in mining operations.
泰国暖武里的半导体工厂 - Semiconductor Manufacturing - Medium
Minitab Statistical Software helped a semiconductor factory in Nonthaburi, Thailand, predict electricity usage. The team compared six forecasting models and... created a new method using factory-specific factors. They analyzed three years of data to find the most accurate way to forecast power needs. The new model achieved a MAPE of 2.48, lower than existing models. This improved cost prediction and budgeting for the factory.
Fresnillo Plc - Mining - Large
Minitab Statistical Software helped Fresnillo Plc boost silver recovery at the Saucito mine. The team used lean six sigma and... data analysis to find the root causes of yield variation. They improved the process, raising silver recovery from 87% to 89%. Monthly revenue increased by over $2 million. The mine also cut reagent use by 12% and reduced sub-grade silver output by 68%.
Newcrest Mining Limited - Mining - Large
Minitab Statistical Software helped Newcrest Mining Limited boost truck speed at Cadia Hill mine by 2. 6%. The team used...Minitab to analyze data, identify key factors, and test solutions. Slope adjustments and injector fixes cut truck speed variation by 7% and saved over $835,000 in the first year. Minitab's control charts and statistical tools improved productivity and maintenance. Newcrest Mining now runs more efficient gold mining operations.
全球太阳能技术和可再生能源提供商 - Renewable Energy (not In Valid List) - Very Large
Minitab Statistical Software and Minitab Engage helped a leading global solar energy provider fix thin film thickness issues in their manufacturing. The team used... statistical analysis to find the root causes and set ideal process parameters. They improved solar panel energy efficiency by 7%, from 81% to 88%. This change increased annual revenue by 650,000 RMB (101,400 USD). The company now controls film thickness and meets internal standards.
泰国暖武里的半导体工厂 - Semiconductor Manufacturing - Large
Minitab Statistical Software helped a semiconductor factory in Nonthaburi, Thailand, predict electricity usage. The team used six forecasting models and... a new custom method to analyze three years of power data. Their new model, built with Minitab, achieved a MAPE of 2.48, much lower than existing models. This improved prediction method reduced electricity costs and set a new standard for future forecasting. The solution supports better budgeting and financial decisions for manufacturing operations.