Real-World Case Studies and Customer Success Stories with ProposalWorks Proposal Builder

Actemium used PlantPAx to build an AI-driven refrigeration optimization tool for a frozen food manufacturer. The solution increased energy efficiency... by 20% and delivered about 17% energy savings, saving $130,000 per site each year. The AI application runs 24/7, choosing the best equipment setup in real time. This reduced equipment strain and improved reliability. The system now scales across multiple plants, giving clear performance data and supporting sustainability goals.
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Convergix Automation Solutions used FactoryTalk Optix to build Intuition, a performance monitoring platform. They faced problems with inconsistent machine data... and late predictive maintenance. Intuition collects clean, contextualized data and runs fully on-premises. This helped OEMs and SIs detect issues earlier and reduce downtime. Customers now have a scalable foundation for AI-driven manufacturing.
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Omori India Pvt Ltd wanted to enter the pharmaceutical packaging market but faced strict 21 CFR compliance barriers. They worked with... Rockwell Automation to build a smart blister packaging machine using FactoryTalk Optix SCADA software, CompactLogix controllers, and Kinetix servo drives. The new machine meets 21 CFR Part 11 requirements, enabling regulatory compliance and market expansion. It offers remote monitoring, seamless data transfer, and improved operational efficiency. End users benefit from higher accuracy, lower maintenance, and easier integration with upstream systems.
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Plex Smart Manufacturing Platform helped Moldtech Inc. cut scrap costs by nearly 50%. The company improved efficiency by 10–20% after... switching from manual systems to Plex MES, ERP, and QMS. Moldtech saved $25,000 in the first quarter of 2025. Real-time data and automated reporting replaced spreadsheets. The team now relies on accurate cost data for better decisions.
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Stewart EFI used Plex MES, ERP, and QMS to replace outdated legacy systems. The company eliminated manual data entry and... improved workflow efficiency. Real-time data access increased accuracy and standardized processes across departments. IT costs and downtime dropped as cloud-based management removed the need for internal servers. Complete traceability and better decision-making now drive higher yields and inventory accuracy.
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FactoryTalk Optix by Rockwell Automation helped HMPS improve packaging machine flexibility and productivity. Operators now access real-time production data and... make quick adjustments. Changeovers are faster and downtime is reduced. The new HMI platform makes troubleshooting and onboarding easier. HMPS machines are now more scalable and easier to support for global customers.
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Cartesian Kinetics used Rockwell Automation's Emulate3DTM digital twin software and Independent Cart Technology to automate existing warehouses. The solution let... them simulate warehouse operations and test changes before making investments. Workers saw a 5x increase in productivity and a 10x drop in error rates. The system helped warehouses meet rising order demands without major infrastructure changes. This approach improved order fulfillment and reduced costs.
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Arena Simulation Software helped COSIPA model its ore conveyor system. The challenge was to represent both continuous and discrete material... flows in a complex steelmaking plant. Arena enabled COSIPA to simulate all raw material movements, from arrival to storage and processing. The model showed that discrete simulation could accurately reflect continuous behaviors. This approach proved viable for systems with mixed flow types.
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Jay Industries used Plex ERP and Plex MES A&O to fix unreliable production data and poor inventory control. They gained real-time... visibility into their operations. Inventory variance dropped by 86%. Machine availability increased by 8%. Overall equipment effectiveness (OEE) improved by 6%. The company saved $152,000 each year after the upgrade.
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Rockwell Automation helped Yichao Packaging boost packaging speed by 33%, from 150 to 200 packs per minute. The smart machine... solution improved cutting accuracy to ±1mm and enabled 24/7 fault-free operation. Yichao Packaging gained real-time speed adjustment and seamless integration with weighing systems. Virtual commissioning cut installation and delivery times. These upgrades helped Yichao Packaging win overseas orders and expand globally.
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Fenagy used CUBIC’s modular control panels, supplied by RLAY, to scale production of sustainable CO2 heat pumps. Rapid growth created... a need for flexible, high-volume electrical control solutions. RLAY’s expertise and CUBIC’s Galaxy software enabled fast, adaptable series production. Fenagy accelerated electrical development and innovation. The new system supports quick changes and short lead times, preparing Fenagy for future market growth.
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Plex ERP helped Tech Met move from paper-based processes to a cloud-based system. The company gained real-time access to production... and quality documents. Invoicing that once took over a month now closes in just a few days. Employees now trust inventory data and can bill customers instantly after shipping. Tech Met plans to expand automation and plant-floor visibility with further Plex integrations.
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Samson Machinery used FactoryTalk Optix and Studio 5000 from Rockwell Automation to boost production efficiency. They faced high competition, labor... shortages, and a need for better machine data insights. By integrating digital tools and a dual-core control system, they reduced downtime by 20%. Real-time data visualization improved safety and made integration easier for customers. Samson Machinery now competes globally with enhanced automation and data-driven operations.
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Hexcel used Rockwell Automation solutions to cut unplanned downtime by 80%. Frequent encoder failures caused $70,000 losses per incident. EOSYS... and Hexcel modernized legacy lines with PowerFlex 755TS VFDs and EtherNet/IP products. They reduced downtime from 2% to 0.4%. The new system became a global standard for Hexcel, improving reliability and enabling future analytics.
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FactoryTalk DataMosaix gives Minetek real-time visibility into mining equipment. The platform enables remote monitoring and predictive maintenance for water evaporators.... Minetek’s customers can now reduce downtime and save costs by scheduling maintenance based on live data. The SaaS solution supports secure data capture and analysis across multiple sites. No complex infrastructure is needed, making scaling easy and cost-effective. Minetek benefits from improved asset performance and operational efficiency.
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Plex ERP and Plex MES A&O helped Jay Industries fix unreliable data and poor inventory control. The company gained real-time... production visibility and tighter inventory management. After switching, Jay Industries cut yearly costs by $152,000. Inventory variance dropped by 86%. Overall equipment effectiveness went up by 6%. Machine availability increased by 8%. Employees now trust the data and make better decisions.
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FactoryTalk Energy Manager helped Rockwell Automation Asia Pacific Business Center in Singapore cut energy use and emissions. The team replaced... manual tracking with real-time monitoring and predictive analytics. They saw 15%–30% projected annual energy savings and a 20%–40% projected drop in Scope 1 & 2 emissions. The plant earned BCA Green Mark Platinum certification. Employees now use dashboards for better decisions and efficiency.
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Plex Enterprise Resource Planning (ERP) helped Pax Machine Works move from paper to digital processes. The company improved data visibility... and accountability. Quoting became faster and easier. Employees adapted quickly to the new system. Plex made audits simpler and increased customer response speed. Pax now plans to expand automation and data visibility with Plex.
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McGregor Metal used Plex ERP and Plex MES to digitize all manufacturing operations. The company automated plant floor processes and... improved workforce connectivity. They are now moving to the Plex UX interface for a more modern user experience. Their plan includes robotics integration and self-printing solutions. This transition supports long-term growth and efficiency in a complex market.
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ThingWorx IIoT platform helped Falcon Group boost CNC machine utilization from 8% to 57%. Real-time data replaced manual tracking, revealing... hidden inefficiencies. Falcon avoided $2 million in new equipment costs by optimizing existing assets. The company kept more machining work in house, reducing subcontracting. Autonomous mobile robots further improved workforce productivity on the plant floor.
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Rockwell Automation's Independent Cart Technology helped Greatech Technology Berhad design flexible production systems for multiple industries. Greatech used MagneMover LITE... for lightweight needs and QuickStick for heavy-duty applications. The solution enabled scalable, space-saving configurations and reduced engineering time. One life sciences customer cut their production footprint by 25%. Greatech's team improved productivity by working with a single platform.
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FactoryTalk Analytics PavilionX MPC helped Fluorsid S. p.A. cut waste by over 50%. The software stabilized complex chemical processes at...their Cagliari plant. Raw material use and energy consumption dropped. Product quality improved, and CO2 emissions fell. The cement industry now uses more of Fluorsid’s synthetic anhydrite byproduct. Fluorsid plans to expand the solution to more lines and sites.
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PlantPAx DCS from Rockwell Automation helped The Royal Mint recover 99% of gold from e-waste. The system enabled the plant... to process 500 metric tons, beating its 400-ton target for 2024/25. The solution replaced multiple control systems with one integrated platform. Engineers extracted gold on the first run, showing the technology works at scale. The Royal Mint now plans to expand this process globally.
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Everyday Technologies used Plex ERP to modernize its operations. The company replaced an outdated ERP system that lacked real-time data... and forecasting. With Plex ERP, they automated inventory control and improved production workflows. They reduced on-hand inventory by 20% in three months. Now, they can forecast inventory needs up to six months ahead and make faster decisions.
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Plex ERP helped Strand Products, Inc. automate operations and eliminate manual work. Before, they used eight programs and paper-based processes,... causing delays and errors. After a six-month implementation, they gained real-time data and full production visibility. Revenue grew by 40% and gross margin improved by 7% year-over-year. Compliance packet preparation became faster and more accurate, supporting growth in aerospace, MedTech, and defense sectors.
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PlantPAx® 5. 1 gave Heaven Hill Distillery real-time visibility across their new greenfield bourbon facility. Operators now monitor all production...stages from any terminal, reducing troubleshooting time. The system enables fast access to historical and runtime data, improving decision-making. Network architecture supports Dragos security monitoring. Heaven Hill is preparing for AI-driven analytics and cognitive manufacturing roles.
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Fiix by Rockwell Automation helped Perth County Ingredients cut reactive maintenance by 54%. The team reduced after-hours maintenance calls by... 47%. They saved over $40,000 a year in maintenance costs. The solution included mobile access, QR code scanning, and integration with Majik Systems. Real-time equipment data now triggers automated work orders. The company saw a 300% return on investment in just nine months.
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DLG Group used Fiix CMMS software from Rockwell Automation to manage maintenance across nine sites. Before, they had no unified... process for tracking maintenance or inventory. The new system let them track maintenance and inventory in one place. Within a month, they saw better meantime-between-failure rates. DLG expects a 10% improvement in uptime and maintenance efficiency within a year. The company is building best practices and sharing knowledge across teams.
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Rockwell Automation helped a leading global food manufacturer improve OT cybersecurity. The company struggled to prioritize vulnerabilities using traditional risk... frameworks. Rockwell Automation introduced a calculated risk rating framework tailored for OT. This included impact ratings and predictive analytics for vulnerabilities. The manufacturer gained a clear, data-driven view of risks and improved decision-making. They now align cybersecurity with compliance and strategic goals.
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FactoryTalk Analytics PavilionX Model Predictive Control (MPC) helped a global food manufacturer eliminate 145 hours of lost production each year. The MPC solution... stabilized dryer operations and improved product quality by reducing variability in moisture and density. Dryer throughput increased by up to 21% and operator productivity improved. The project delivered a return on investment in under six months. The manufacturer also advanced its sustainability goals by reducing energy use and rework.
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Rockwell Automation’s EtherNet/IP In-cabinet Solution helped Real Pet Food Company cut electrical panel upgrade downtime from 2–3 days to just 8–9 hours. The new system... reduced wiring complexity, making installation up to 20 times faster. Real-time data access improved predictive maintenance and troubleshooting. The upgrade lowered operational risk and fire hazards. Plug-and-play expandability supports future system upgrades.
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Rockwell Automation helped Tate & Lyle modernize its new plant in Matão. The project automated production and integrated all equipment.... Operators now monitor and control the plant from a central room. The system provides real-time data on alarms, temperature, and energy use. The plant is ready for Industry 4.0 upgrades. This boosts reliability, safety, and efficiency for Tate & Lyle.
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Rockwell Automation helped a large cheese manufacturer automate a new greenfield plant. The project faced tight deadlines, supply chain issues,... and complex documentation. Tri Tech Automation used Rockwell's integrated architecture, including motor control centers and controllers, to unify process and power systems. Operators gained real-time data insights and improved sustainability by reducing water and energy use. The plant started on time and now produces cheese at full capacity.
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Arena simulation software helped The Maschhoffs, a leading pork producer, optimize their supply chain. The company used Arena to model... logistics, automate flow, and improve space utilization. Weekly updates now capture the lowest yardage costs and available space, cutting costs and boosting flexibility. Scenario analysis enables fast, accurate business decisions. Forecasting improved from one to five years, helping The Maschhoffs plan for future demand.
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Axtel Industries used Rockwell Automation solutions to automate their chocolate molding and spice blending lines. They needed higher accuracy, efficiency,... and safety in production. Rockwell Automation’s Kinetix servo drives and PlantPAx system enabled full automation and improved precision. The chocolate molding line became a global market leader. In spice processing, Axtel now manages over 100 ingredients with better quality and consistency. Automation also improved safety and remote troubleshooting.
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Plex ERP helped Leaf Infusions, a cannabis manufacturer, automate inventory tracking and compliance in just 73 days. The company faced... rapid growth and struggled with manual processes and regulatory reporting. Control+M Solutions implemented Plex ERP, meeting a tight deadline and tailoring the system for Health Canada compliance. Leaf Infusions now saves six days per month on compliance reporting and has improved production planning and cost efficiency. The new system increased user adoption and set a new standard for fast ERP deployment in the cannabis industry.
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Emulate3D by Rockwell Automation helped Garvey show the benefits of its bottle accumulation systems. Garvey needed a solution that worked... on standard hardware and could change scenarios in real time for live demos. Glenvern Group used Emulate3D to create 3D models of Garvey’s bottling lines. The sales team used these visual demos to show production line improvements to beverage customers. This helped Garvey communicate key data and support customer acquisition.
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Rockwell Automation helped Maple Leaf Foods use AR, digital twins, and smart manufacturing to improve efficiency. At the Guelph plant,... Vuforia AR and Harpak-ULMA solutions boosted operator training and OEE. In London, FactoryTalk and ControlLogix systems enhanced product flow and cut costs, achieving over 99% accuracy. At Brampton, Plex Production Monitoring and FactoryTalk reduced downtime and improved throughput. Maple Leaf Foods gained a competitive edge in the food industry with these digital transformation tools.
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Rockwell Automation helped DST improve its plant-based meat production with Allen-Bradley Kinetix servo motors and PowerMonitor 5000. DST needed very... accurate microdosing for quality and repeatability. The solution gave DST dosing accuracy within 1% and precise energy monitoring. DST can now produce 1,000 kg per hour of high-quality protein products using less energy. The new process also speeds up installation and time to market.
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OWS Foods used Plex ERP and Supply Chain Planning to automate scheduling and improve demand forecasting. With Control+M Solutions, they... increased forecasting accuracy by 25% and cut customer lead times by 33%. The new system gave them a single view of procurement and scheduling. Employees now spend less time on manual tasks and more on value-added work. The automation also helped OWS Foods attract and retain talent.
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DST needed high accuracy in microdosing for their plant-protein processing solution. They installed a Rockwell Automation solution with Allen-Bradley Kinetix... servo motors and other components. This setup achieved dosing accuracy within 1% and faster installation. The SHEARTEX process uses less energy and produces high-quality plant-based meat alternatives. It allows for realistic textures and flavors, making plant-based products more competitive with animal meats.
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SecureOTTM Platform helped a top five oil and gas producer cut OT security labor costs by 70%. The company faced... rising cyber threats and lacked visibility inside its OT environment. SecureOTTM centralized asset visibility, risk analysis, and remediation. In less than 12 months, the producer improved security maturity, fixed misconfigurations, and restored backups. Automated playbooks enabled faster remediation and reduced alert fatigue.
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Rockwell Automation's Allen-Bradley ControlLogix system helped a leading Omani oil producer cut emissions and boost efficiency. The company needed to... improve gas flaring efficiency and reduce emissions at its Khamilah oil field. With partners Multivista and Flaroman, they installed advanced automation, data collection, and safety systems. The new solution enabled gas recovery, reduced greenhouse gases, and improved site safety. Operators now have better control and visibility, supporting Oman's climate goals.
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AADvance firmware upgrade helped a major Brazilian gas terminal improve safety and reliability. The terminal faced system failures and cybersecurity... risks from aging infrastructure. Rockwell Automation deployed a Windows 10-based platform and real-time monitoring. The upgrade achieved zero unplanned shutdowns and met SIL-3 safety standards. The terminal now has a scalable framework for future growth.
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Rockwell Automation delivered an integrated control and safety system for a remote gas liquefaction facility in Brazil. The plant faced... harsh environmental conditions and strict safety requirements. The solution unified process control, safety, and monitoring systems, improving reliability and operational stability. The facility achieved high system availability and compliance with SIL 2 safety standards. Operators gained better visibility and control, enabling stable LNG production in a challenging location.
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ControlLogix® unified control and safety systems at a U. S. gas terminal. The terminal needed to convert from import to...export while running nonstop. The solution integrated new liquefaction units with legacy systems. This improved reliability and real-time data visibility. The site increased export capacity by 2.5 Mtpa and kept operations continuous during the upgrade.
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Rockwell Automation modernized monitoring and control systems for a global offshore energy operator. The project covered nine water injection platforms... and met a tight 24-week timeline. The solution unified legacy systems, added satellite-based monitoring, and enabled real-time data visibility. Five platforms were operationalized on schedule. The operator saw improved efficiency, less manual work, and higher reliability in harsh offshore conditions.
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Rockwell Automation helped a North Sea offshore oil and gas platform modernize its fire and gas safety system. The platform faced... aging components, high failure rates, and limited space. Rockwell Automation replaced obsolete I/O parts and used pre-tested systems for fast installation. The upgrade kept operations running with zero downtime. The platform improved reliability and cut maintenance costs. The new system is scalable and ready for future needs.
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AADvance safety system helped a major Middle East petroleum complex stop false shutdowns. The old system caused emergency shutdowns and... production losses. Experts updated the configuration and aligned it with industry standards. The new setup cut unexpected trips to zero and improved safety reliability. Maintenance is now easier and the system is ready for future upgrades.
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SecureOT Platform was deployed by a top 10 oil and gas producer to improve OT cybersecurity. The company needed measurable... results in 6 months across complex, segmented refining operations. SecureOT enabled full asset visibility and risk assessment for thousands of endpoints. The platform integrated Dell backup and Carbon Black malware protection for centralized security management. Within 6 months, the site became a model for OT cybersecurity, with major risks remediated and unified monitoring in place.
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Rockwell Automation's PowerFlex 755TR drives helped a global energy company modernize its well pad infrastructure. The company replaced aging motor... control assets that wasted energy as heat. With the new drives, over 130 units were deployed, achieving 17% energy regeneration and reusing 95% of that power. The project is projected to save $3 million per month in energy costs once fully rolled out. The solution also supports the company's sustainability and carbon reduction goals.
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Rockwell Automation helped a major US-based energy company reach CIS Controls maturity in just 8 months. The company unified IT... and OT security across tens of thousands of assets. Automated asset inventory and compliance monitoring improved visibility and threat detection. The solution reduced long-term cyber risk and avoided operational disruptions. The company now maintains a sustainable cybersecurity program integrated with corporate operations.
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PowerFlex 755TR drives helped a global energy company modernize its well pad infrastructure. The company faced aging assets and wasted... energy with old VFDs. DSI and Rockwell Automation installed new regenerative drives that recycle energy. Over 130 drives have been deployed so far. The project is expected to save $3 million per month in energy costs. The new system achieved 17% regeneration, with 95% of that power reused.
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Fiix CMMS helped Dunlop Aircraft Tyres move from reactive to predictive maintenance. The team replaced paper and Excel with digital... scheduling and reporting. Engineers now access work orders from any device, saving time and reducing errors. Daily and weekly reports improved decision-making and resource allocation. The company saw quick improvements in maintenance efficiency and data quality.
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DENSO used Rockwell Automation solutions to modernize its compressed air system at its Battle Creek, Michigan facility. CAM Technologies implemented... advanced automation and monitoring, integrating new compressors and dryers. The project cut compressed air energy use by 26% and reduced carbon emissions by 3,110 metric tons per year. DENSO saved $350,000 annually in energy costs. Real-time data and analytics now help maintain efficiency and support sustainability goals.
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FactoryTalk Optix helped Michelin unify data from many plants. The platform gives a single source of truth for machine and... plant supervision. Michelin can now spot issues faster and reduce downtime. The solution connects IT and OT systems, making insights easier to access. Michelin plans to roll out the platform globally for better plant management.
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Arena Simulation Software helped a major tire manufacturer find bottlenecks in its new plant design. The simulation showed that conveyor... issues could cut system capacity by 25%. The team used these insights to redesign the system. This change preserved equipment efficiency. The client estimates savings of over $4 million from the improved design.
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Plex Software from Rockwell Automation helped Bayrak Technik unify its ERP, MES, and QMS systems. The company gained tighter inventory... control and more accurate production planning. Bayrak Technik improved asset integration and operational data analytics. Employees now have real-time insights for better decisions. The solution supports quality and sustainability goals through machine monitoring. Bayrak Technik can now share accurate data with its automotive customers.
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FactoryTalk Optix and Studio 5000 helped Samson Machinery boost production efficiency and safety. Samson faced high competition, labor shortages, and... demand for machine data insights. They used Rockwell Automation's digital tools for real-time data, seamless integration, and a dual-core control system. Samson reduced downtime by 20%. The solution improved machine safety and made integration easier for customers.
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EtherNet/IP In-cabinet Solution helped Volga cut control panel wiring time by 66%. Manual wiring was slow and error-prone, making it... hard to meet tight deadlines. The new solution made wiring faster and easier. Panel size dropped by 36% and weight by 32%. Volga used less wire and copper, saving materials. The team found the technology simple and strong, boosting productivity.
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Ionetic used Rockwell Automation to build Arc Fab, a flexible system for making custom EV battery packs. They used Emulate3D... digital twin technology to cut setup time by up to two-thirds. The Plex Smart Manufacturing Platform improved production tracking and workflow. iTRAK systems made it easy to switch between battery designs. FactoryTalk DataMosaix gave real-time data to boost energy efficiency. Ionetic sped up time to market by 25% and cut capital costs by 5x per GWh.
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Fiix CMMS helped Pro-Vac manage a large fleet across 13 sites. The company struggled with manual processes and poor visibility... as it grew. Fiix CMMS automated data entry, improved work order tracking, and made compliance easier. Pro-Vac cut fleet downtime by 27%. Route planning got 17% more efficient. Fuel tracking accuracy improved by 12%. The team now has better inventory control and faster repairs.
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ParkOhio Assembly Components Group used Plex ERP and Plex MES to replace outdated ERP systems. They automated manual processes and... gained real-time access to production data. This helped them reduce unnecessary costs and improve product quality. They integrated new plants quickly and improved decision-making. Real-time monitoring also prevented production errors and improved profitability.
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Pro-Vac faced challenges with fleet management due to rapid growth and reliance on manual processes. They adopted Fiix CMMS to... streamline operations and integrate with their existing tools. This led to a 27% reduction in fleet downtime and a 17% improvement in route planning efficiency. The solution also improved fuel consumption tracking by 12% and simplified compliance with DOT audits.
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Rockwell Automation's SecureOTTM Platform helped a global pharmaceutical manufacturer automate OT security across 55 sites. The company cut OT security... labor costs by 70%, saving nearly $700,000 each year. Automated asset inventory and risk scoring replaced manual processes. The solution improved visibility and accelerated threat response from days to real-time. Engineering teams now focus on revenue-generating work while maintaining strong regulatory compliance.
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Pharbaco used Rockwell Automation solutions to meet strict GMP-EU standards. They automated their cleanroom and HVAC systems for better control... and compliance. The new system cut energy use by 45%. Pharbaco improved process control and data integrity. Their facility is now ready for future growth and meets global pharmaceutical regulations.
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Rockwell Automation's PlantPAx modern DCS helped a major biopharmaceutical producer upgrade aging skid control systems. The old systems caused up... to six critical alarms per week and risked $10 million in downtime. The new solution cut alarms to zero in the first two months and improved visibility into VFDs and other components. The upgrade also halved validation costs by enabling shared code across skids. Remote access and faster troubleshooting now boost uptime and operational efficiency.
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Biopharmax used Rockwell Automation's ControlLogix PLC to build a stem cell therapy facility for Pluristem. The system integrated HVAC, utilities,... and production controls, ensuring strict regulatory compliance. The solution reduced energy use and operating costs while protecting sensitive cell therapy batches. Remote I/O and EtherNet/IP enabled fast response to plant changes and easy future expansion. The facility is described as highly efficient and cost effective for commercial-scale cell therapy production.
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FactoryTalk InnovationSuite helped Probiotical S. p.A. scale production to meet rising demand. The company used ThingWorx IIoT to connect and...monitor manufacturing data. Machine availability increased by 15-20%. Operational equipment effectiveness reached near optimum. Energy use and packaging waste dropped. Operators now make faster, better decisions with real-time insights.
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Dong-A ST used Rockwell Automation solutions to build a cGMP-compliant smart factory in Songdo, Korea. The company needed to meet... excess production capacity and global regulatory standards. They implemented MES, SCADA, and IIoT platforms to automate processes and manage data for compliance. System automation made regulatory reporting easier and improved quality management. The new plant helped Dong-A ST expand into global markets.
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FactoryTalk InnovationSuite helped Probiotical S. p.A. scale its manufacturing to meet rising demand. The company used ThingWorx IIoT to collect...real-time and historic data, improving visibility and control. Machine availability increased by 15-20%. Operational equipment effectiveness is now near optimum. Energy use and packaging waste dropped. Operators now make better decisions with improved data access.
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Rockwell Automation helped Pharbaco automate its pharmaceutical manufacturing. Pharbaco needed to meet GMP-EU compliance, control cleanroom conditions, and improve energy... efficiency. The solution included ISA-95-compliant automation, smart HVAC, and real-time data analytics. Pharbaco reduced energy use by 45%. The facility now has better compliance, data integrity, and process control.
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FactoryTalk Optix helped NKP Pharma meet 21 CFR Part 11 compliance. The company needed a cost-effective way to manage data... and give customers more access. FactoryTalk Optix replaced expensive IPC-SCADA systems. NKP Pharma reduced costs and improved compliance. Customers now have better data access and are more satisfied. NKP Pharma plans to expand the solution to more machines and products.
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Dong-A ST opened a new plant in Songdo, Korea, to meet excess production capacity and support global expansion. They faced challenges... in meeting GMP regulations and managing data. They implemented Rockwell Automation's MES, SCADA, and other systems to automate processes and improve compliance. This led to easier regulatory reporting and allowed Dong-A ST to enter global markets. The new systems also improved operational efficiency and quality management.
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SecureOT Platform helped one of the five largest US water utilities assess cyber risks across six sites. The utility needed... fast, detailed visibility for both IT and OT assets to meet regulatory needs. SecureOT connected all locations in one week, creating a full asset inventory and prioritized remediation roadmap. The utility finished a comprehensive vulnerability assessment in under 30 days, at the cost of a single-site manual review. Continuous, real-time risk monitoring now supports board-level reporting and long-term resilience.
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SecureOT Platform helped a major power company achieve NERC CIP v5 compliance at one plant in just three weeks. The company unified... cybersecurity operations across diverse industrial systems using a vendor-neutral platform. They eliminated redundant tools, cut costs, and improved compliance reporting accuracy. Centralized dashboards enabled faster audits and simplified security management. The solution scaled to more sites, giving the company an enterprise-wide cybersecurity view.
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SecureOT Platform gave a leading North American power company real-time risk visibility across coal, gas, wind, solar, and hydro assets. The company cut... labor costs by 70% using a centralized, vendor-neutral solution. Threat response time dropped from weeks to hours. The platform unified OT and IT data for better detection and faster mitigation. The company improved compliance and reduced false positives with less manual work.
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SecureOT Platform helped a leading U. S. power transmission provider achieve NERC CIP compliance. The company needed remote OT visibility...for substations with low-speed connections. SecureOT Platform enabled agentless configuration management and real-time monitoring. The solution reduced labor and travel costs by automating data collection. It improved cybersecurity and integrated with existing corporate tools. The provider avoided costly hardware and gained full asset visibility.
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SecureOT Platform helped an integrated energy company double its NIST CSF maturity scores in 18 months. The company faced low... cybersecurity maturity and lacked visibility into OT assets. By deploying SecureOT Platform, they gained real-time insight and automated asset management. The solution enabled centralized control and compliance reporting. Executive leaders could now measure cybersecurity ROI with clear metrics.
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Rockwell Automation and Brock Solutions helped The Region of Waterloo modernize its SCADA and PLC systems across 157 water facilities. The challenge was... to upgrade critical infrastructure without disrupting water service. The solution used ControlLogix, CompactLogix, Stratix switches, and distributed I/O for a phased, standardized approach. The project minimized downtime, improved operational efficiency, and increased system resilience. The five-year transformation enhanced monitoring, security, and reliability for over 600,000 residents.
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Covestro used Rockwell Automation's EtherNet/IP In-cabinet Solution to modernize its Pittsburgh facility. The new system cut panel wiring time by... over 60%. Covestro replaced seven old enclosures with one modern panel. The solution made maintenance easier and improved safety. The modular design lets Covestro add new devices with little programming.
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SecureOT Platform helped a top 10 global chemicals producer secure over 500 sites. The company needed better visibility and risk... management for its OT/ICS environments. SecureOT enabled cloud-based asset inventory, vulnerability management, and fast remediation. The solution rolled out to all sites in under three months with just two central resources. Automated patching and integration with security tools reduced manual work and improved security maturity.
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Corteva Agriscience migrated 15 legacy distributed control systems to the PlantPAx modern DCS with Rockwell Automation. The project included integrating... 4000 I/O and IT/OT components and installing over four miles of new fiber and copper connections. The team improved operator control and alarm response with high-performance HMI graphics. State-based control automation helped optimize efficiency and reduce project risk. Remote monitoring and new redundant servers increased reliability and reduced lifecycle costs.
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PlantPAx distributed control system helped Corteva Agriscience migrate 15 legacy DCS systems. The project included new redundant Industrial Data Center... servers and over 30 Stratix switches. The team integrated about 4000 I/O and IT/OT components for better connectivity. High-performance HMI graphics improved operator control and alarm response. State-based control automated tasks and reduced project risk. The migration improved reliability, efficiency, and remote monitoring for Corteva's operations.
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SecureOT Platform helped a global CPG manufacturer unify OT/ICS security across all plants. The company faced inconsistent security maturity after... multiple acquisitions and lacked OT security expertise. SecureOT enabled a rapid, remote rollout with a software-based approach and integrated tools. In 12 months, the manufacturer improved security, reduced costs, and matched IT-level standards without adding staff. The solution standardized risk management worldwide.
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Orphea automated its end-of-line packaging with Rockwell Automation and Vimco. The new system merged two production lines into one. This... reduced error rates and cut wastage. Orphea can now scale production and add new product lines. Workers moved to higher-value roles. The automation keeps production in Switzerland and boosts competitiveness.
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Encore Tissue upgraded its Victorian plant with Rockwell Automation’s PlantPAx DCS. The new system unified control, improved reliability, and made... integration with PowerFlex drives easier. Staff adapted quickly due to the familiar software platform. The migration reduced the number of controllers from four to two, saving space. Commissioning was completed in just four days, with only 72 hours of machine downtime.
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SecureOT Platform helped a Canadian conglomerate avoid $2M in downtime losses. The company embedded SecureOT into its manufacturing operations. This... shifted OT security from a cost center to a profit protector. The solution reduced unplanned downtime and improved production reliability. Teams could focus on core tasks, not IT maintenance. The company gained predictable costs and better operational visibility.
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Sun Metals used Rockwell Automation's PavilionX Model Predictive Control to improve zinc roasting. The system increased throughput by 3% and... kept uptime above 95%. Operators found the automation easy to use and it made production more stable. The project helped Sun Metals move toward its goal of producing green zinc with 100% renewable energy by 2040. The automation also set a new standard for future projects across the company.
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Rockwell Automation used the SecureOT Platform to help a global paper and packaging company recover from a ransomware attack. The company lost... 85,000 tons of production due to the disruption. Rockwell Automation assessed and segmented OT networks at 30 mills, tailoring solutions for each site. The project reduced ongoing maintenance needs from 10 to 1-2 staff and cut operational costs. The company now has a scalable security framework and improved cyber resilience.
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Cornish Lithium used Rockwell Automation's PlantPAx distributed control system at its Cornwall demonstration plant. The system helped validate a new... lithium refining process, Li-Stract, that extracts battery-grade lithium from granite rock. The solution reduced greenhouse gas emissions by about 25% compared to traditional methods. Cornish Lithium became the first to mine and refine lithium hydroxide in the UK. The project secured £35 million in equity funding and was designated nationally significant by the UK government.
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Salas O'Brien used Rockwell Automation solutions to help a large Wisconsin cheese manufacturer cut 8,500 pounds of cardboard waste per day. The project replaced... cardboard packaging with a robotic system that handled cheese blocks without damage. The new system also reduced cheese waste by 200 pounds daily. The upgrade was completed without disrupting production. The result was lower costs and improved sustainability for the manufacturer.
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Plex ERP helped Tech Met Inc. get real-time insight into revenue and inventory. The company moved from paper-based systems to... a cloud platform. Production and quality documents are now accessible from anywhere. Invoicing that once took over a month now takes only a few days. Employees trust the data and use inventory more efficiently. Tech Met plans to expand automation with Plex MES and QMS.
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Rockwell Automation has launched its FactoryTalk Orchestration software, enhancing coordination in manufacturing operations. Heaven Hill is deploying Rockwell's PlantPAx DCS... for digital control in its new distillery, while Cranswick uses Rockwell's solutions for automated packaging. This reflects Rockwell's focus on integrating production planning and execution with logistics, supporting digital transformation in the food, beverage, and packaging sectors.
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Zinkteknik, a Swedish automotive manufacturer, has selected Rockwell Automation's Plex Smart Manufacturing Platform to standardize operations at its new facility in Mexico. The platform will... provide real-time visibility and quality control, supporting Zinkteknik's global growth strategy and operational excellence.
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Rockwell Automation is aiding Liquats Vegetals in Spain to digitalize its manufacturing operations. This collaboration enhances process visibility, operational consistency,... and energy transparency. Rockwell's PlantPAx DCS, FactoryTalk Energy Manager, and DataMosaix solutions support Liquats in managing production complexity, improving sustainability, and making informed operational decisions.
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Rockwell Automation and Actemium have implemented an AI-powered refrigeration optimization application, RtCOP, using Rockwell's PlantPAx DCS. This solution enhances energy... efficiency by 17% in frozen food manufacturing, saving $130,000 annually per site. It autonomously optimizes refrigeration operations, addressing energy consumption and operational efficiency challenges in the food industry.
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Rockwell Automation and Actemium have deployed an AI-powered application, RtCOP, to enhance energy efficiency in industrial refrigeration systems. Utilizing Rockwell's PlantPAx... DCS, the solution improves energy efficiency by 17% for a frozen french fry producer, saving $130,000 annually per site. This autonomous system optimizes compressor, condenser, and evaporator configurations, addressing energy consumption challenges in food manufacturing.
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Rockwell Automation has partnered with Chocolate Shoppe Ice Cream Company to implement its Plex Smart Manufacturing Platform, enhancing production and inventory management. The platform improved... inventory accuracy by 27%, reduced raw material inventory by 18%, and streamlined operations. This collaboration demonstrates how Rockwell's technology supports growth and efficiency in the ice cream industry.
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Rockwell Automation's Plex Smart Manufacturing Platform has been adopted by Chocolate Shoppe Ice Cream to enhance production and inventory management. The platform improved... inventory accuracy by 27% and reduced raw material inventory by 18%. It replaced manual systems, providing real-time data access and improving quality management. This adoption supports Chocolate Shoppe's growth and future automation plans.
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Rovi, a Spanish pharmaceutical manufacturer, has chosen Rockwell Automation's FactoryTalk PharmaSuite 11 MES for its digital transformation. This implementation replaces... paper-based workflows, enhances traceability, and standardizes processes, setting a foundation for scalable digitalization across Rovi's facilities. Rockwell Automation, alongside Adasoft, supported the project, aligning with Rovi's vision for competitive and sustainable manufacturing.
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Rockwell Automation collaborated with Rovi to implement a Manufacturing Execution System (MES) in Spain, enhancing digital transformation. The project improved... traceability, reduced review times, and increased competitiveness. Rockwell Automation provided comprehensive support, and Adasoft ensured seamless integration. This successful partnership sets a foundation for further digital advancements across Rovi's operations.
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Rockwell Automation and Adasoft have successfully implemented a digital batch execution system for Laboratorios Farmacuticos Rovi, integrating Rockwell's FactoryTalk PharmaSuite with Rovi's ERP and LIMS. This digital transformation... enhances traceability and competitiveness, marking a significant milestone in Rovi's operations. The collaboration will continue to advance Rovi's digital and process automation efforts.
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Rockwell Automation, in collaboration with Adasoft, has successfully implemented a digital batch execution system for Laboratorios Farmacuticos Rovi. This integration, using... Rockwell's FactoryTalk PharmaSuite MES, enhances Rovi's manufacturing processes by eliminating paper records and improving traceability. The project marks a significant step in Rovi's digital transformation, with plans for further rollouts.
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Rockwell Automation has enabled Ronal Group to modernize its remote access by implementing a secure, centralized system. This system enhances... security, productivity, and regulatory compliance by supporting encrypted communication and role-based authorization. The solution aligns with regulatory requirements, including NIS2, and facilitates structured management of external access, enhancing operational resilience and transparency.
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Ronal Group is enhancing its global remote access by implementing Rockwell Automation's secure remote access technology. This centralized system supports... encrypted communication, role-based authorization, and comprehensive monitoring, aligning with regulatory requirements like NIS2. The solution standardizes remote access management across Ronal Group's operations, ensuring consistent governance and operational efficiency.
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Rockwell Automation announced that the Ronal Group, a leading wheel manufacturer, has adopted Rockwell's secure remote access technology to enhance global connectivity. This solution ensures... encrypted communication, role-based access management, and comprehensive monitoring, helping Ronal Group meet regulatory requirements like the NIS2 directive. The implementation supports operational resilience and compliance goals.
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Rockwell Automation has opened a new Customer Experience Center in Bologna, aimed at helping machine builders and manufacturers across EMEA tackle technology, workforce, and supply chain challenges. The center offers... hands-on experiences with advanced technologies like AI and digital twins, and provides strategic planning, training, and innovation support to accelerate digital transformation.
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Rockwell Automation's model predictive control solution has enabled a leading cement producer to reduce energy consumption by 6% and increase production rates by 8. 5%. This initiative...is part of a broader sustainability program aimed at reducing CO2 emissions by 2030.
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Rockwell Automation's Fiix CMMS helped Perth County Ingredients reduce maintenance costs by 54% and after-hours calls by 47%. The integration with... Majik Systems enabled real-time monitoring, reducing equipment failures and saving over $40,000 annually. This success led to a rollout across seven more facilities, enhancing multi-site management and proactive maintenance.
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Rockwell Automation's digital twin technology, Emulate3DTM, has significantly enhanced project delivery and reduced costs for Falcare Industrial Equipment in Brazil. By simulating mechanical... behavior before construction, Falcare achieved 60% faster project execution, improved precision, and reduced waste. This innovative approach set a new standard in intralogistics engineering, enhancing sustainability and operational predictability.
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Rockwell Automation will supply its FactoryTalk MES software to Lucid's new EV manufacturing facility in Saudi Arabia, enhancing production efficiency and workforce development. This collaboration supports... Saudi Arabia's Vision 2030 by integrating advanced manufacturing technologies and training local talent.
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Rockwell Automation is partnering with Lucid to enhance its electric vehicle manufacturing facility in Saudi Arabia. Lucid will implement Rockwell's... FactoryTalk MES software to optimize production across various operations, supporting Saudi Arabia's Vision 2030. This collaboration includes local training programs to develop a skilled workforce in EV manufacturing.
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Rockwell Automation is partnering with Lucid to enhance its EV manufacturing facility in Saudi Arabia using FactoryTalk MES software. This collaboration aims... to optimize production, improve operational efficiency, and support Saudi Arabia's Vision 2030. Rockwell will also provide training to develop local expertise in EV manufacturing.
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Rockwell Automation partnered with Tate & Lyle to automate a new facility in Matao, Brazil, producing NUTRAVA Citrus Fiber. The plant uses... Industry 4.0-ready systems, enhancing operational efficiency and sustainability. Rockwell Automation provided electrical panels, automation software, and technical support, integrating advanced automation for digital transformation and energy management.
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